ME8351 MANUFACTURING TECHNOLOGY – I SYLLABUS/BOOKS AND MATERIALS
UNIT I METAL CASTING PROCESSES
Sand Casting : Sand Mould – Type of patterns - Pattern Materials – Pattern allowances –Moulding sand Properties and testing – Cores –Types and applications – Moulding machines– Types and applications; Melting furnaces : Blast and Cupola Furnaces; Principle of special casting processes : Shell - investment – Ceramic mould – Pressure die casting - Centrifugal Casting - CO2 process – Stir casting; Defects in Sand casting
UNIT II JOINING PROCESSES
Operating principle, basic equipment, merits and applications of: Fusion welding processes: Gaswelding - Types – Flame characteristics; Manual metal arc welding – Gas Tungsten arc welding- Gas metal arc welding – Submerged arc welding – Electro slag welding; Operating principle andapplications of: Resistance welding - Plasma arc welding – Thermit welding – Electron beam welding – Friction welding and Friction Stir Welding; Brazing and soldering; Weld defects: types, causes and cure.
FOR OTHER SECOND YEAR BOOKS:SECOND YEAR
UNIT III METAL FORMING PROCESSES
Hot working and cold working of metals – Forging processes – Open, impression and closed die forging – forging operations. Rolling of metals– Types of Rolling – Flat strip rolling – shape rolling operations – Defects in rolled parts. Principle of rod and wire drawing – Tube drawing – Principles of Extrusion – Types – Hot and Cold extrusion.
UNIT IV SHEET METAL PROCESSES
Sheet metal characteristics – shearing, bending and drawing operations – Stretch formingoperations – Formability of sheet metal – Test methods –special forming processes-Working principle and applications – Hydro forming – Rubber pad forming – Metal spinning– Introduction ofExplosive forming, magnetic pulse forming, peen forming, Super plastic forming – Micro forming
UNIT V MANUFACTURE OF PLASTIC COMPONENTS
Types and characteristics of plastics – Moulding of thermoplastics – working principles and typical applications – injection moulding – Plunger and screw machines – Compression moulding, Transfer Moulding – Typical industrial applications – introduction to blow moulding –Rotational moulding –Film blowing – Extrusion – Thermoforming – Bonding of Thermoplastic.
SUBJECT : MANUFACTURING TECHNOLOGY – I
SUBJECT CODE : ME8351
REGULATION : 2017
CONTENT : NOTES AND BOOKS
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